iSONIC ECO NC
Ultrasonic welding machine with servo drive and open control concept
iSONIC ECO NC is an ultrasonic series welding machine with servo drive and open control concept. During the development phase, the modular design of the machine was of special importance to ensure that it can be flexibly adapted to different applications and part dimensions.
The modular concept and the mechanical and control-system-related design ensure that the machine can be used as a wide range of variants, for example as a welding unit, a machine without a base or as a bench-top machine. Optional accessories, such as an acoustic protection hood, sliding table or film feed unit can be integrated into the iSONIC NC machine via the interface modules. As a result, the machine can be upgraded at a later stage and, thereby, adapted to a wide range of applications.
Standard machine concepts
iSONIC MASK WELDERFor you to download
Flyer
Technical data
Control and automation
Control components from Siemens simplify integration in customer networks thanks to standardized communication. In the PRO version (industrial PC with soft PLC) additional customized functions such as barcode, camera, data evaluation, remote maintenance and future Industry 4.0 applications can be easily implemented. It is also possible to integrate the welding unit, iSONIC NC Unit, without its own PLC in the production system control.
iSONIC - Machine concepts capable of integration for different application variants
The NC iSONIC NC can be flexibly deployed and can be integrated in the designs iSONIC NC Integra and iSONIC NC Unit, even in existing or new machine concepts. This is primarily of interest, where series production using precise ultrasonic welding is a must. With our experience in building special machines and the joining of plastics, we support you with our engineering services in both the planning and construction of your installations using our components.
Bench-top machine
Integra - without base
Unit - welding unit
Advantages
- Highly precise movements (resolution < 1/100 mm)
- Open-loop and closed-loop control of absolute and relative positions
- Torque and speed control (accuracy +/- 0.01%)
- Torque limitation
- Realization of minimal forces
- Variable speed and force (Vmax = 200 mm/s)
- Motion profiles (target position, set speed, acceleration, deceleration time, delay time, etc.)
- Graphical representation and storage of the parameters during the process (documentation)
- Recipe management
- Safe motion monitoring (integration of functional safety)
- Numerous feed monitoring functions
- Calibration
- Ergonomic operation:
- 2-hand start (visual feedback)
- LED lighting
- LED for OK/not OK indication
Applications
- Ultrasonic welding of two polystyrene half-shells for a reusable drinking straw
- Ultrasonic welding of airbag emblem
- Ultrasonic welding of a tweeter into a bracket
Processes
- Ultrasonic
- NC
- Servo
Accessories I Retrofit
Acoustic protection hood
- Ergonomic workpiece positioning
- The lifting door provides access from the side when it is open
- Selection and deselection of the lifting door via the control system
- 500 mm stroke (pneumatic)
- Safety cabin for 1-hand operation
- Easy integration via an interface module
Film feed unit
- For the protection of sensitive workpiece surfaces against welding marks
- Selection and deselection via the control system
- Film feed adjustable between 0 mm and 190 mm
- For films with a width between 40 mm and 110 mm
- Easy integration via an interface module
- Pneumatic drive
Sliding table
- For positioning high parts under the sonotrode
- 125 mm stroke
- Selection and deselection of the sliding table function
- Universal clamping plate 300 x 300 mm
- Easy integration via an interface module
- Pneumatic drive
