iSONIC ECOFLEX
Compact welding cabin with exchangeable tool cassette
The iSONIC ECOFLEX ultrasonic welding cabin presents itself in a completely revised concept. The special feature is above all the working area: Individually tailored to the respective application, it is now integrated into the cabin as an exchangeable tool cassette. The cassette can be exchanged either from the operator side or from the rear of the machine.
The tool cassette has a modular structure and is equipped with 20, 30 or 35 kHz ultrasonic technology for surface, piercing and rivet type joints. Also, small punching applications can be implemented. For this, SONOTRONIC uses its own highly developed ultrasonic components. All ultrasonic components as well as the parts nests are developed and produced in our own production facilities based on the workpiece CAD data. Likewise, programming of the PLC control and remote maintenance is performed directly in-house.
Advantages
- Flexible machine concept thanks to tool change function
- Available in three different cabin widths (external dimension)
- 1,700 mm
- 2,100 mm
- 2,500 mm
- Modularly designed workroom with proven components
- For surface, piercing and rivet connections (ultrasonic, hot stamp, hot air or infrared)
- High quality
- Short delivery times
- Attractive prices
Applications
- Ultrasonic welding of bottle openers
- Ultrasonic riveting of trim strips (A-pillar, B-pillar, C-pillar)
- Ultrasonic welding of plastic housings
- Ultrasonic welding of head-up displays
- Ultrasonic joining of nonwovens into plastic components
- Embedding and beading of bushings in glove compartments
- Ultrasonic riveting of cup holders in center armrests
- Hot riveting
- Hot riveting of LED lens holders and printed circuit boards for LED signal transmitters
- Punching and welding of nonwoven fabrics for the production of a membrane (cut & seal)
Standard machine concepts
iSONIC MASK WELDERVideo
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100% modular and powerful - ideal for small to medium size components
The iSONIC ECOFLEX enables changing over of the working area, which is fitted by default as a tool cassette, from either the front or rear side. This means that multiple workpieces can be processed in individual working areas on one and the same machine. Alongside storage space in production, this is a primary saver of investment costs. With a tool change trolley and smooth-running ball bearings in the machine interior, the tool cassette can be changed quickly and ergonomically. The insertion or removal of the tool cassette can be performed via both the operating and rear side. To do so, both sides have wide opening areas, which is also helpful for maintenance.
The iSONIC ECOFLEX welding cabin is particularly economical for the production of small and medium-sized components. It is ideal as a "filling workstation" for non-just-in-sequence production or perfect as a supplement to large systems (e.g. center consoles, instrument panels or door panels) for small assemblies installed there, such as tweeters, interior door actuators, decor panels, storage compartments or cup holders.
Features
- Front can be completely folded up through 90° for maintenance purposes and tool changes
- Pneumatically operated lifting door with large viewing panel plus single-hand start and safety edge or light curtain (optional)
- Automatic coupling for electro-pneumatic energy supply of the tool cassette
- Touch panel with intuitive user guidance
- Ergonomic loading conditions (loading width, loading height, loading depth)
- Space for the control cabinet on the left and right side of the machine
- Forklift mounts for safe and easy transport
- Configurable function columns with ergonomic arrangement of the operating elements:
- Emergency stop
- Start button (capacitive)
- Variable operator messaging system (EKS/Chip/Card system)
- Service sockets (230V/Ethernet/USB)
- Connection barcode reader
- Handheld welding device (optional)
- Status light
- Control panel ergonomically adjustable
- Components and workspace in a tool cassette:
- Changing of the tool cassette on the operating and rear side
- Upgrade to acoustic protection cabin for high-noise applications (optional)
- Pneumatic vertical stroke with 300 mm stroke length (optional)
- Pneumatic sliding table drive
