SONOTRONIC GmbH
Becker-Goering-Str. 17-25
76307 Karlsbad, Germany
E-Mail: sales@sonotronic.de

Mon to Thu 8 am – 5 pm
Friday 8 am – 3 pm
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iSONIC ECO

Ultrasonic welding machine with pneumatic drive

The intelligent standard machine iSONIC ECO combines highly developed ultrasonic components with first-class mechanical engineering and up-to-date control solutions. With its intuitive operation and user guidance, the standard machine's performance is impressive - especially for plastics processing of small applications. Without expert knowledge and training depth, the user is able to obtain top welding results over a wide range of different components. With the  iSONIC ECO, SONOTRONIC offers a universal genius among pneumatic welding machines. It ensures very high production reliability, quality and pays for itself in a short time.

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Advantages

  • Intuitive operation via touchscreen
  • Quick-change system for oscillating unit and parts nest possible (option)
  • Very high process reliability and quality
  • Welding head designed as compact pneumatic feed unit
  • Welding head with adjustable mechanical end stop
  • Workpiece clamping plate designed as swivel plate
  • Automatic frequency tuning before each weld start
  • Automatic amplitude stabilization over the entire operating situation
  • Monitoring functions
     

Applications

  • Ultrasonic embossing of artificial leather
  • Ultrasonic welding of reflectors
  • Hot riveting of LED signaling devices
  • Ultrasonic spot welding of luggage belts
  • Ultrasonic welding of fan wheels
  • Ultrasonic welding of toys
  • Ultrasonic riveting of tweeters
     

Processes

  • Ultrasonic
  • Hot plate
     

Standard machine concepts

iSONIC ECO MASK WELDER
iSONIC ECO TM
iSONIC ECO FLEX

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Technical data

Accessories I Retrofit

Acoustic protection hood

 

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For small parts with sound-critical applications. The compact and space-saving acoustic protection hood reduces the sound level and is equipped with a safety lift door.

  • Reduction of sound emission in accordance with applicable regulations of the Noise Control Ordinance,
    Limit value: 80 dB(A)
  • Pneumatically driven lift door with one-hand start and safety guard
  • Front can be swung away for maintenance purposes
  • Can be used for component sizes up to max. 300 mm width and 250 mm depth

Film feed unit

 

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For welds on visible surfaces. The film transport conveys unused film pieces between the sonotrode and the part, thus preventing damage or markings.

  • For protecting sensitive workpiece surfaces against marking
  • Can be selected or deselected in the control system
  • Individually adjustable to the workpiece
  • Pneumatic drive

Sliding table

 

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For parts that do not allow direct placement under the sonotrode due to their geometries. The sliding table positions the part under the welding unit.

  • For placing high parts under the sonotrode.
  • The part size is limited by the sliding table
  • Stroke 125 mm
  • Can be selected or deselected in the control system
  • Clamping plate for plane-parallel alignment of the workpiece
  • Pneumatic drive

 

 

 

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